Refractories for glass kilns

Refractory bricks for glass kilns, insulation materials, amorphous refractory materials, refractory industry solutions for glass kilns

Refractories for glass kiln tops

Glass kilns are used for the production of glass products and require the use of special refractory materials to withstand the high temperature conditions and chemical attack during the glass melting process.

Dentil roof

The tops of the kilns (including the arches) in the melting and cooling sections of the kiln are exposed to operating temperatures of 1600 degrees Celsius, and the refractory materials used in these areas must be able to withstand the high temperatures and loads, as well as the scouring effects of alkali vapors and compatibilizing materials.

Used as the top of the refractory material is usually high-purity silica bricks, because high-purity silica bricks have a very high refractoriness, high load softening temperature and good creep resistance, and the thermal conductivity is small, high-temperature refractories can not be contaminated with the glass liquid, the material's capacity to be smaller, high-temperature strength and other characteristics.

Refractories for glass kiln wall

Pool wall

Parts in contact with glass liquid

Melting and cooling part of the pool wall and glass liquid direct contact with the part, subject to high temperature, glass liquid caused by chemical erosion and flow of mechanical physical scouring caused by this part of the refractory material is the main condition is a good resistance to glass liquid erosion performance, at the same time can not be contaminated with glass liquid.

The parts in contact with the glass liquid generally use fused zirconia corundum brick and α-β corundum brick, β corundum brick masonry. Electrofused zirconium corundum brick has excellent high temperature and anti-glass liquid performance, which is that it obtains the co-crystal of plagioclase zirconia and α-AI203 with very good erosion resistance that is impossible to obtain from sintered refractory materials, so it is very suitable as a wall brick of the pool of the melting part of the glass kiln furnace.

Parts not in direct contact with the glass liquid

The part of the wall of the melting section and the cooling section which is not in direct contact with the glass liquid (also called the breast wall), this area is mainly subject to the scouring effect of alkali steam and compound, according to the different designs, some use corundum material, some use silica bricks, and these 2 kinds of materials can meet the requirements. Therefore hook bricks and straight bricks are often used in this area.

Refractories for heat storage room

Heat storage room and side wall

Heat storage room warm and side wall of the inner surface of the high temperature, dust, alkali steam erosion, from top to bottom, the degree of erosion gradually weakened, the selection of refractory materials according to the top of the glass kiln heat storage room, side wall, in the lower section of the temperature and the degree of erosion of the different to determine.
The top and side walls are generally recommended silica bricks and high-quality silica bricks, the side walls are generally recommended to use low porosity clay bricks and high alumina bricks; kiln lower general selection of general clay bricks and low porosity clay bricks.
According to the different design, in recent years, the side wall in the upper part of the general use of ordinary magnesium-chromium bricks and direct combination of magnesium-chromium bricks, magnesium-aluminum bricks and other alkaline bricks have also gained a better use of the results.

Refractories for lattice body

Lattice body because all the bricks are in high temperature loading, dust and alkali vapor, the degree of erosion will be more serious than Winston and side wall.

In the top of the lattice body

The highest temperature, can reach 1400-1540 ℃, by the alkali steam and dust erosion is also the most serious, generally use electrofusion re-bonded magnesium bricks.

Lattice body upper

The temperature can be up to 1100-1430 ℃, generally use 95 # recombination of magnesium bricks.

Lattice body in the middle

The temperature is 800-1100 ℃, generally use magnesium-aluminum spinel bricks or directly combined with magnesium-chromium bricks or magnesium-zirconium bricks and magnesium-olivine bricks.

Lattice body lower

This section of the operating temperature is low, load, by alkali erosion is small, but from the flue is relatively close, directly affected by the cold air, the need for materials should be able to withstand the rapid cold and heat. Generally use the lower price of low porosity clay brick.

Refractories for Regenerator Checker, Wall, Crown & Bottom

Regenerator Checker, Wall, Crown & Bottom Refractory Bricks, Unshaped Refractories

Magnesia Chrome Brick

Magnesia Chrome Brick for Sale Description of Magnesia Chrome Bricks Magnesia chrome bricks are magnesia refractories made of magnesium oxide and chromium trioxide as the main components, and magnesite and spinel as the main mineral components. Magnesium-chromium refractory bricks have very strong refractoriness, alkaline erosion resistance and good thermal stability. Characteristics of magnesia-chrome refractory bricks High refractoriness Magnesium-chromium refractory bricks have excellent refractory and high-temperature resistance properties, showing good stability and corrosion resistance at high temperatures, and can be used for a long time in the range of 1100℃-1800℃. Thermal shock resistance Magnesia chromium brick has good thermal shock resistance, can withstand rapid changes in temperature, not easy to crack and fracture phenomenon. Erosion resistance Magnesia chrome brick has good…

Magnesia Zirconia Brick

Magnesia zirconia refractory brick for Sale Description Magnesia-zirconia bricks are made of high-purity fused magnesia and synthetic magnesia-zirconia sand, molded at high pressure and fired at high temperature, with excellent resistance to alkali metals, oxides and sulfides. Magnesia-zirconia refractory bricks are characterized by high density (packing density greater than 3.08 g/cm3), which can resist alkaline erosive atmosphere and alkaline slag erosion. Magnesia-zirconia refractory bricks are widely used in glass furnaces, heat storage chambers, cement kilns, steelmaking furnaces and non-ferrous metal smelting. Features High heat resistance, high thermal shock stability and high thermal conductivity Magnesia-zirconia refractory bricks have a high load softening temperature, good thermal shock stability, especially good resistance to alkali vapor permeability, and excellent resistance to repeated coalescence and…

Chamotte Brick

Chamotte Refractory Brick Description Chamotte Refractory Brick is a refractory material made of Chamotte clay, which has been calcined at high temperatures to remove impurities and improve its heat resistance. Chamotte Refractory Brick has excellent heat and abrasion resistance, making it ideal for use in the construction of glass furnace bottoms, cooling and working end sidewalls. Features Good abrasion resistance, high corrosion resistance and stable physical properties; Characterized by small permanent linear changes during reheating, high structural density and good thermal shock stability; Capable of withstanding extremely high temperatures, up to 1700°C; Low thermal conductivity, excellent thermal insulation and effective heat retention; Applications Used in kilns, furnaces and ovens to provide thermal insulation and protection against heat; Used in the…

Silica Bricks for Glass Furnace

Silica bricks for glass furnace/kilns Description of Silica Bricks for Glass Kiln Silica brick for glass kiln refers to the silica refractory products used in the high temperature part of the masonry glass kiln (not in direct contact with the glass liquid). Silica bricks for glass kiln usually refer to silica refractories with SiO₂ content more than 94%, density of 1.8~1.95g/cm³, maximum service temperature not exceeding 1600~1650℃, and porosity less than 22%. Characteristics of silica bricks for glass kiln Stable volume at high temperature Silica bricks for glass kiln have high load softening temperature and small creep rate. Glass kiln at 1600 ℃ can keep the furnace body without deformation, stable structure, will not cause changes in the furnace body…

Fused Silica Brick

Fused Silica Brick for Sale Description Fused silica brick is a kind of high-precision and high-purity quartz material, which is made of pure quartz sand heated to more than 1800℃ in an electric furnace and fused to a fused silica tourbillon, and then cut by a professional cutting equipment, and can be produced in various specifications and sizes. Features Excellent volume stability Fused silica bricks have excellent volumetric stability, and the use of fused silica ceramic bricks for fire-resistant furnace masonry can be achieved without leaving expansion gaps. Excellent heat resistance Fused silica bricks can withstand extremely high temperatures, typically 1700°C (3092°F) and higher. At high temperatures, it maintains its structural integrity and shape without melting or deforming. Low Thermal…

Sillimanite Brick

Sillimanite Refractory Brick for Sale Description Sillimanite brick is a refractory brick made from the mineral silica (composed of aluminum silicate). Sillimanite brick is an advanced refractory material with excellent thermal stability and resistance to high temperatures. Sillimanite brick is commonly used in high temperature and harsh environments such as steel making, glass manufacturing, petrochemical refining, etc. Fireramo provides customized service for Sillimanite brick. Features High Temperature Resistance Sillimanite fire brick is heat resistant and can withstand temperatures up to 1750°C (3182°F), making it suitable for use in high temperature industrial processes. Superior Thermal Shock Resistance Sillimanite brick does not crack or break under rapid temperature changes, making it ideal for applications with frequent temperature fluctuations. High strength and abrasion…

Chrome Zirconia Corundum Brick

Chrome Zirconia Corundum Brick for Sale Description Chrome zirconia corundum brick is made of corundum as the main raw material, introducing a small amount of industrial grade chromium trioxide and zirconium sand and bonding agent mixed in a certain proportion, and then produced by high pressure molding. Chromium zirconium corundum brick is a composite refractory product with high load softness, high strength and good corrosion resistance. Chrome Zirconia Corundum Brick’s application areas include flue and rising parts of glass fiber kiln, high erosion parts of colored (green) glass, reaction furnace and gasifier in carbon black industry. Features High temperature stability Chrome zirconia corundum refractory brick has a very high refractory temperature. It can withstand long-term use at high temperatures without…

Lightweight Silica Brick

Lightweight Silica Brick for Sale Description Lightweight silica bricks are a lightweight refractory material, also known as lightweight silica insulating bricks, characterized by low density and high thermal insulation properties. Lightweight silica bricks are commonly used in the construction of kilns, furnaces and other high-temperature equipment that require thermal insulation while minimizing the overall weight of the structure. Features Low density Lightweight silica bricks are characterized by a low density, typically between 0.8 g/cm3 and 1.2 g/cm3. This low density reduces the weight of the bricks, making them easier to handle and reducing the overall weight of the structure. Excellent thermal insulation Lightweight silica bricks have excellent thermal insulation properties. Its low thermal conductivity helps minimize the transfer of heat…

Melting/Working Pool Sidewall, Corner, Crown & Bottom with Refractory Material

Melting/Working Pool Sidewall, Corner, Crown & Bottom Refractories, Refractory Bricks

Fused Cast AZS Brick

Fused cast AZS bricks for Sale Description Fused cast AZS bricks are high-quality refractory bricks consisting of three main components: alumina (Al2O3), silica (SiO2) and zirconia (ZrO2). These bricks are made by the electrofusion process and are therefore also known as Fused cast AZS bricks. Fused cast AZS bricks have high refractory properties and thermal stability and are widely used in various high temperature industries. Features High temperature resistance Fused cast AZS refractory bricks have excellent high temperature resistance and can withstand high temperatures up to 1800°C (3272°F), which is very suitable for high temperature industries, such as iron and steel, cement, ceramics, glass and other industries. Good thermal shock stability Fused cast AZS bricks have good thermal shock stability…

Fused cast α-β brick

Fused cast α-β brick for Sale Description Fused α-β brick is a high temperature ceramic material made of zirconia and alumina through high temperature electrofusion processing. Fused α-β brick is a kind of zirconia ceramic material, which has excellent characteristics such as high hardness, high strength, high temperature stability, wear resistance, corrosion resistance, etc. It is a kind of high performance industrial ceramic material. Features High hardness & high strength High hardness of fused α-β brick, not easy to be worn and scratched. High temperature resistance and corrosion resistance Under 1350℃, fused α-β bricks have good erosion resistance and good stability. Good corrosion resistance Fused α-β bricks can be used for a long time in corrosive media such as acid…

Zirconia Mullite Brick

Zirconia Mullite Brick for Sale Description Zirconia Mullite Brick is a firebrick used in high temperature industrial applications where resistance to thermal shock, corrosion and abrasion is required. It is produced by mixing zirconia (ZrO2) and mullite with a binder and then firing at high temperatures. The material has a unique microstructure that combines the strength and toughness of zirconia with the thermal shock resistance and stability of mullite.Fireramo supports customized zirconia mullite bricks in a variety of shapes and sizes. Features High Temperature Resistance Zirconia mullite bricks can withstand temperatures up to 3272°F (1800°C), making them ideal for high-temperature industrial processes. Excellent thermal shock resistance Zirconia mullite bricks can withstand rapid temperature changes without cracking or fracturing, making them…

Silica Bricks for Glass Furnace

Corundum Mullite Castable

Corundum Mullite Castable for Sale Description of corundum mullite castables Corundum mullite castable is a kind of monolithic refractory material made of mullite aggregate, calcium aluminate cement, silica micropowder, explosion-proof fiber and ultra-fine powder refractory powder. Corundum mullite refractory castables have the common advantages of corundum refractory castables and mullite castables, with high temperature compressive strength, thermal shock resistance and good resistance to structural spalling performance. Characteristics of corundum mullite castables High temperature resistance Corundum mullite castables can withstand extremely high temperatures of up to 1600°C. They can be used in a wide range of applications. It maintains its strength and integrity even after prolonged exposure to high temperatures, making it suitable for use in furnaces, kilns and other high-temperature…